Put our skill & creativity to work for you

Your complete satisfaction is our only measure of success. To ensure this satisfaction every project begins and ends with one point of contact. This enables the transfer of information between you, the customer, our design team and shop floor management to be seamless. We will apply a forward thinking innovative approach while adhering to time tested processes to solve and complete your fabrication need. Your highest expectations will be exceeded from the beginning through completion of your project.

Design

Bring D&V your ideas, sketches and let us create for you a 3D Model with our SolidWORKS Office Professional software. A true 3D Model will enable you to better visualize your idea or product. It will allow us to design your product around our strengths & equipment capability. We will provide logical joint locations, to best utilize material usage, adequate clearances and proper fit to ensure your product will function better than you have imagined. All of this before the first part is cut!!

Once the product meets your requirements a full set of engineering prints can be provided at time of delivery.

 

Laser Cutting

We were one of the first firms in the Indianapolis area to offer 2D laser cutting, starting back in 1990. Our operators are factory trained and have many years of on-the-job experience to handle virtually every type material, including rubber, ceramic, aluminum, hastalloy and many others. Taking full advantage of our laser cutting capability has allowed us to utilize our machines in many different ways. A few of these would include low cost, short run form and stamp tooling, tab & slot fabrication methods and close tolerance fuse welding of stainless steel and mild steel.

 

CNC Forming

Precision hydraulic press brake forming is an essential capability when close tolerance & repeatability are demanded. We can form up to 14’ lengths of 1/8” stainless steel. Shorter lengths in heavier material are also possible. Our Cincinnati Auto FORM press brakes are equipped with 6-axis back gages and Auto crown. Multi-bend parts are easily completed in one handling utilizing the 6-axis gauging. The Auto-crown feature compensates for ram flex when forming of longer bends. This feature ensures the form angle is consistent anywhere along the length of the bend. We utilize precision ground tooling to ease setup time, increase repeatability over differing lot of material and to minimize tooling marks inherent to the process. Large radius bends can be completed using a “bump form” technique when hard tooling and/or roll forming is unavailable.
 

 

Welding

Proper welding methods ensure conformance to required specifications. Correct choice of welding methods can provide your product with the aesthetics required of the most demanding customer while ensuring proper fusion. We utilize the following types of welding to meet your requirements.

GTAW (Gas Tungsten Arc - TIG) – direct current & alternating current.
GMAW (Gas Metal Arc – MIG) – short circuit transfer, spray & pulsed spray.
50KVA Resistance Welding (Spot) of steel / stainless steel up to 1/8” thick.
Our welding department can provide a solution to your every need. Using these noted types or variation allows us to weld all types of materials. Even dissimilar materials can be welded as repair work may dictate.

Our welding department holds many welding certifications, available upon request.

 

  • SERVICES WE OFFER
  • DESIGN
  • CAD/CAM SOLID MODELING
  • FLAT PATTERN LAYOUT
  • CAM GENERATED MACHINE NC CODE
  • LASER CUTTING - CNC
  • 2D CUTTING OF FLAT MATERIAL
  • 2D CUTTING OF STRUCTURAL SHAPES
  • 2D CUTTING OF FORMED & SPUN SHEET METAL SHAPES
  • FORMING - CNC
  • PRESS BRAKE FORMING UP TO 14' IN LENGTH
  • COMPLEX BENDS WITH MULTIPLE ANGLES IN ONE HANDLING
  • OFFSETS, HEMS, RIBS AND UPSETS
  • BUMP FORMING OF LARGE RADIUS BENDS
  • BOX FORMING TO 8" DEPTH
  • SHEARING - CNC
  • 26GA THROUGH 1/4" PLATE UP TO 10' IN LENGTH
  • PUNCHING - CNC
  • SINGLE HOLE, PATTERNS AND NIBBLING CUTOUTS
  • STRUCTURAL SHAPE PUNCHING
  • DEBURRING
  • TUMBLE DEBURRING
  • STRAIGHT EDGE DEBURRING
  • AUTOMATED CONTOUR & INTERIOR CUTOUT DEBURRING
  • STRUCTURAL END CUT DEBURRING
  • WELDING
  • MIG WELDING
  • TIG WELDING
  • SPOT WELDING
  • PLUG WELDING
  • STUD WELDING
  • MACHINING - CNC
  • DRILLING
  • TAPPING
  • CNC 2-1/2 AXIS CONTOUR MILLING
  • TURNING
  • SURFACE GRINDING
  • BORING
  • THREAD TURNING
  • THREAD MILLING
  • ROLL FORMING - CNC
  • CYLINDER ROLLING
  • CONE ROLLING
  • STRUCTURAL SHAPE ROLLING
  • TUBE FORMING
  • STANDARD NON-MANDREL TUBE BENDING, SQ. AND RD. TUBE
  • TUBE ROLLING, SQ. AND RD. TUBE
  • CRUSH FORMING OF TUBE , SQ. AND RD.
  • SAWING - CNC
  • BAR, TUBE AND STRUCTURAL CUT OFF
  • PROGRAMMABLE MULTIPLE LENGTH AND ANGLE CUT OFF
  • PRODUCTION CUT OFF SAWING

 

205 South 400 West • Greenfield, Indiana 46140 • Phone 317-462-2601 • Fax: 317-462-2680 • E-mail: staff@dvsheetmetal.com